8 min read
In-House Engineer or Project-Based Consulting?
How does the employment of permanent engineers compare with project-based engineering consultancy? Decision guide based on total cost, workload continuity and risk.
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Technical Articles
Engineering articles on design, analysis, manufacturing and product development.
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8 min read
Guide to Comparing Contract Manufacturer Offers
Why are contract manufacturing offers so different and how can they be compared fairly? Practical evaluation guide for scope, tolerance, delivery terms and total cost.
9 min read
Transitioning from Prototype to Mass Production: Step-by-Step Checklist
How to move from a working prototype to mass production? A practical guide with steps on DFM, tolerance realism, supplier selection, sample approval and pilot production.
8 min read
3D Scanning or Classic Measurement? Guide to Choosing the Right Method
What is the difference between 3D scanning and CMM and classical measurement? Comparison on the axis of accuracy, data density, speed and surface constraints; Which one should be chosen for which job?.
8 min read
Required Data Before FEA: Checklist for Analysis
What data should be available before requesting an FEA study? A practical checklist for loads, material, boundary conditions, geometry and acceptance criteria.
8 min read
Machine Design Service Pricing: What Determines the Cost?
How is the machine design service price determined? Cost impact of scope, risk assessment, CE process and documentation; They will be prepared when asking for a quote.
6 min read
Process Digital Twin: Optimizing the Model, Not Stopping the Line
What is process digital twin, how is it different from machine twin? The value of testing line changes in the model without stopping production and scale for the SME.
6 min read
Bottleneck Management (Theory of Constraints): Solving the Bottleneck, Not Speeding Up Every Station
What is Theory of Constraints (TOC), how to find bottleneck? Why the slowest station determines the speed of a line and the five-step improvement cycle.
6 min read
Lightweighting with Lattice Structures: Material Along the Load Path
What is lattice structure and when does it make sense in lightening? Advantages, limitations and decision guide of cellular structures made possible by additive manufacturing.
6 min read
Modal Analysis: Avoiding Resonance, Not Silencing Vibration
What is modal analysis, why is resonance dangerous? Natural frequency, drive frequency separation and preventing vibration problems in design — a practical guide.
7 min read
Finite Element Analysis (FEA): Not Breaking the Part, but Predicting Where It Will Break
What is finite element analysis (FEA) and when is it reliable? Mesh convergence, stress singularity, and the importance of verification with ASME V&V 10 — a practical guide.
6 min read
Unmanned Production (Lights-Out): Not Just Speeding Up the Machine, But Running it at Night
What is unmanned production (lights-out machining) and under what conditions is it possible? Practical guide to reliable process, tool life, automatic feeding and gradual changeover.